Getting Started with the RDBESS772BJBEVB Battery Junction Box | NXP Semiconductors

Getting Started with the RDBESS772BJBEVB Battery Junction Box

Last Modified: Oct 1, 2024Supports RDBESS772BJBEVB

Contents of this document

  • 1

    Out of the Box
  • 2

    Get Hardware
  • 3

    Configure Hardware

1. Out of the Box

The NXP analog product development boards provide an easy-to-use platform for evaluating NXP products. The boards support a range of analog, mixed-signal and power solutions. They incorporate monolithic integrated circuits and system-in-package devices that use proven high-volume technology. NXP products offer longer battery life, a smaller form factor, reduced component counts, lower cost and improved performance in powering state-of-the-art systems.

This page will guide you through the process of setting up and using the RDBESS772BJBEVB battery junction box.

1.1 Kit Contents and Packing List

  • Battery junction box (BJB)
  • One RDBESS772BJBEVB board
  • One power cord
  • Six high-voltage measurement cables
  • Two thermal sensor cables
  • One chassis cable
  • One GND cable
  • Two Hall sensor cables
  • One electrical transport protocol link (ETPL) cable
  • One plexiglass cover

2. Get Hardware

2.1 Board Features

The RDBESS772BJBEVB offers the following features.

  • Four positive high-voltage measurement inputs (up to 1800 V)
  • Two bipolar high-voltage measurement inputs (from −1800 V to 1800 V)
  • Isolation monitoring between high-voltage and low-voltage domains
  • Current measurement with a 100 µΩ shunt resistor (from −500 A to 500 A) with the option for redundancy using two shunt resistors
  • Shunt resistor temperature estimation
  • The option to have onboard shunt resistors or external shunt resistors
  • One hall sensor for current measurement (from 0 A to 500 A) with the option to have another Hall sensor
  • Precharge resistor temperature measurement with an external sensor
  • Two EEPROMs for calibration data storage
  • Galvanically isolated ETPL for communication
  • Printed-circuit board designed according to IEC 60664 (pollution degree 3, material group IIIb)

2.2 Board Description

The RDBESS772BJBEVB supports battery current measurement, contactor and fuse monitoring, isolation monitoring and temperature measurement.

The battery management unit (BMU) communicates and controls the two MC33772CTC1AEs. These ICs provide the necessary features to fulfill the various measurements.

Figure 1. RDBESS772BJBEVB Block diagram

RDBESS772BJBEVB Block Diagram

2.3 Board Components

Figure 2. Connectors and LEDs location

Figure 2. Connectors and LEDs location

3. Configure Hardware

3.1 Power Supply

The RDBESS772BJBEVB usually receives power from the BMU on the connector J12. The power supply must follow the characteristics described in Table 1.

Symbol Parameter Conditions Min Typ Max Unit
VBJB_PWR_IN Supply voltage - 18 24 30 V
IBJB_PWR_IN Supply current RDBESS772BJBEVB in Normal mode; TPL communication active; all high voltage switches enabled - 160 200 mA
RDBESS772BJBEVB not active - 20 - mA

The BMU is in the low-voltage domain, whereas the BJB is in the high-voltage domain. Therefore, the RDBESS772BJBEVB embeds an isolated DC-DC converter to power the MC33772C and the measurement circuitry. This converter is by default an industrial component.

3.2 Current Measurement

The RDBESS772BJBEVB redundantly measures the battery current with either two shunt resistors, two Hall sensors, or a combination from the two of them.

Figure 3. Current measurement layout guideline

Figure 3. Current measurement layout guideline