EV Power Inverter Control Reference Platform Gen 1

RDPWRINVERTER

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This automotive EV power inverter control reference platform targets
ISO 26262 ASIL D applications, such as electric vehicle traction motors and DC to DC converters.

NXP offers the choice of three tools to speed development of your inverter:

  • Enablement Kit for Fuji’s M653 IGBT module. This contains four boards, basic software and interconnect cabling described in technical and functional specifications below. External components such as the IGBT module, link capacitor, bus bar, cooling plate, must be supplied by the customer.
  • Enablement Kit above.
  • A complete inverter control reference platform is available through
    Vepco Technologies Inc. It includes the four boards, IGBT module, DC link capacitor, bus bar, cooling plate, motor options, case and software.

These tools combine NXP’s comprehensive automotive portfolio of automotive MCUs, CAN bus interfaces, safety system basis chips and high-voltage isolated IGBT Gate Driver IC modules.

Block Diagram

Choose a diagram:

HEV/EV Motor Control

RDPWRINVERTER-BD

Inverter Platform HW and SW

Inverter Platform HW and SW

Supported Devices

Processors and Microcontrollers

Ultra-Reliable MPC57xx MCUs

  • MPC5775B-E: MPC5775B and MPC5775E Microcontrollers for Battery Management Systems (BMS) and Inverter Applications

Power Management

System Basis Chips

  • FS6500: Grade 1 and Grade 0 Safety Power System Basis Chip with CAN Flexible Data Transceiver

Powertrain and Engine Control

  • GD3100: Advanced High Voltage Isolated Gate Driver for IGBT and SiC MOSFETs

Interfaces

3.3 V / 5 V IO CAN Transceivers

  • TJA1051: High-Speed CAN Transceiver

Features

Functionality

  • The multicore 32-bit MCU with the included software provides advanced motor control timing with integrated software resolver
  • Efficiently drives 100 kW 3-phase motor from a 400 V supply
  • Integrated galvanic signal isolation in IGBT gate drivers
  • Redundant CAN-bus interface with low power standby
  • Supported by S32DS IDE SDK with MCAL drivers
  • Gate driver with less than 2us iSense compatible 2 level IGBT overcurrent protection with soft shutdown

Interfaces

  • CAN connectivity support

Security

  • Multicore 32-bit MCU with Hardware Security Module compliant to SHE

Functional Safety and Reliability

  • Robust fail-silent SBC with AEC-Q100 grade 0 capability targeting ASIL D
  • Multicore 32-bit Lockstep MCU with AEC Q100 grade 1 targeting ASIL D
  • Functional safety case and enablement software with API
  • Targeting ASIL D compliance with small, compact 9 IC system footprint

Enablement Kit (EV-INVERTER)

  • Contains four PCBs, cabling and basic three phase software to enable quick development of your in-house inverter design using a complete NXP solution.
  • Software will be provided to allow for system configuration and basic control of a three-phase inverter for driving a permanent magnetic synchronous motor (PMSM) or induction motor.

MCU Control Board (EV-CONTROLEVM)

  • For each of the boards included in the enablement kit, hardware schematics, PCB layouts and gerber files will be available on the NXP website for download.
  • This board contains three key NXP integrated circuits. The MPC5775E is a 32-bit Power Architecture© dual core MCU with lock step offers performance up to 264 MHz/core, CSE security, eTPU timers and a highly scalable solution. The FS65 system basis chip (SBC) provides power to the MCU optimizes energy consumption and provides low voltage side monitoring and protection. The TJA1042 transceiver for high-speed CAN applications in the automotive industry provides the differential transmit and receive capability to the MPC5775E and a CAN protocol controller.

Driver Control Board (EV-POWEREVB)

  • This board is designed for the Fuji M653 IGBT 6-pack inverter module. It features the GD3100 advanced single-channel gate driver for IGBTs and SiC MOSFETs with integrated galvanic isolation and low on-resistance drive transistors. It provides high charging and discharging current, low dynamic saturation voltage and rail-to-rail gate voltage control. In addition, it autonomously manages severe faults and reports faults and status via INTB pin and an SPI interface. Gate voltage is supplied via isolated transformers and a flyback controller.

Sensor Board (EV-SENSOREVB)

  • The sensor board has three identical LEM® HC5F900 current sensors for motor phase current sensing. This board is intended to be used with EV-CONTROLEVB_MCU Control board.

Interface Board (EV-INTERFACEVB)

  • The interface board houses the 23 position Ampseal® connector for external logic power supply, communication and signals from the motor. The board employs line filters and protection circuitry for each signal. This board is intended to be used together with EV-CONTROLEVB_MCU Control board.

PCB Interconnect cables (EV-HW-INVERTER)

  • Includes cables and hardware to interconnect the four boards.

Software Drivers

  • Basic software will be provided to allow for easy system configuration and driving a three-phase inverter for motor control.

Vepco

  • As a service to our customers, we developed a complete platform with a third party including the four boards, IGBT module, DC link capacitor, bus bar, cooling plate, motor, case and custom software. This platform is available through Vepco Technologies Inc.

Inverter Specifications

  • Operating input range: 250-420 VDC
  • Output power: 95 kW continuous, 196 kW peak
  • Nominal voltage: 320 VDC
  • Nominal current: 300 A, rms / peak current: 470 A, rms
  • Motor operating speed: 0–10 k RPM
  • PWM switching frequency: 3–12 kHz
  • Maximum electrical efficiency: > 96 %

System Control

  • Efficiently drives 100 kW 3-phase motor from a 400 V supply
  • Redundant CAN bus interface with low power standby
  • Integrated galvanic signal isolation in IGBT gate drivers

Size

  • Small footprint: ASIL D 100 kW power inverter enablement
  • Inverter mechanical envelope: 28 x 28 x 14 cm
  • Inverter mass: < 10 Kg

Motor Configuration

  • 3 Phase 8 Pole SRPMa
  • Voltage / Power
    • Operating voltage: 250 - 600 VDC, nominal 600 VDC
    • Peak current: 450 A rms
  • Peak output power: 150@30s kW
  • Torque / Speed
    • Continuous 135 Nm, Peak 300 Nm
  • Max 12,000@30s RPM, base speed 6,400 RPM

Motor Sensors

  • Resolver mechanical position sensor

Motor Size

  • Resolver mechanical position sensor

Access to Development Suite Includes

  • NXP device collateral: MPC55775E, GD3100, FS65, TJA1051-Datasheets, erratas, functional safety document and software drivers
  • Enablement kit hardware design collateral: Reference design schematics (PDF), gerber files, BOM, user manual
  • Basic software: Basic software with service level, SDK, drivers and software user manual outlining installation
  • System safety package (in development)

Buy Options

EV-INVERTER-Image

Click to expand

  • EV-INVERTER
    Active

  • EV Power Inverter Control Reference Platform Gen 1.

  • The EV-INVERTER kit contains four PCBs, cabling and basic three phase software.

    Kit contains

    • Sensor board (EV-SENSOREVB)
    • Interface board (EV-INTERFACEVB)
    • MCU control board (EV-CONTROLEVM)
    • Driver control board (EV-POWEREVB)
    • PCB interconnect cables (EV-HW-INVERTER)
      • Vehicle interface cable
      • Driver signals cable
      • 3-phase currents cable
    • Basic three phase software.
    • Registration ID for entitlement to download the development suite (downloadable upon activation)

    *Our partner Vepco offers complete inverter assembly with customized software.

    For additional information contact support or your sales representative.

  • For a quantity of 1
Order from distributors
N true 0 PSPRDPWRINVERTERen 5 Application Note Application Note t789 1 Brochure Brochure t518 1 Fact Sheet Fact Sheet t523 1 Quick Reference Guide Quick Reference Guide t525 1 User Guide User Guide t792 1 en_US en_US 1 1 English This page will help guide you through the process of learning about your EV Power Inverter board. 1570469809560729690094 Y 1570469809560729690094 GS-RDPWRINVERTER GS-RDPWRINVERTER /document/guide/getting-started-with-the-ev-power-inverter:GS-RDPWRINVERTER HTML 0 2019-10-07 GS-RDPWRINVERTER PSP User Guide 132339537837198660 2025-01-07 en Oct 7, 2019 User Guide t792 User Guide User Guide Y Getting Started with the EV Power Inverter false en Application Note Application Note 1 2 1.0 Chinese The NXP EV Power Inverter Control Reference Platform provides a hardware reference design, system basic software, and a complete system functional safety enablement as a foundation on which to develop a complete ASIL-D compliant high voltage, high-power traction motor inverter for electric vehicles 1616804456037711709627zh PSP 1.8 MB None None documents None 1616804456037711709627 /docs/zh/application-note/AN13091.pdf 1785810 /docs/zh/application-note/AN13091.pdf AN13091 documents N N 2021-03-26 AN13091, EV Traction Motor Power Inverter Control Reference Platform /docs/zh/application-note/AN13091.pdf /docs/zh/application-note/AN13091.pdf Application Note N 645036621402383989 2022-12-07 zh Mar 26, 2021 645036621402383989 Application Note Y N AN13091: 电动车辆牵引电机功率逆变器控制参考平台 1.0 English The NXP EV Power Inverter Control Reference Platform provides a hardware reference design, system basic software, and a complete system functional safety enablement as a foundation on which to develop a complete ASIL-D compliant high voltage, high-power traction motor inverter for electric vehicles 1616804456037711709627 PSP 1.8 MB None None documents None 1616804456037711709627 /docs/en/application-note/AN13091.pdf 1785810 /docs/en/application-note/AN13091.pdf AN13091 documents N N 2021-03-26 AN13091, EV Traction Motor Power Inverter Control Reference Platform /docs/en/application-note/AN13091.pdf /docs/en/application-note/AN13091.pdf Application Note N 645036621402383989 2022-12-07 pdf N en Mar 26, 2021 645036621402383989 Application Note Y N AN13091, EV Traction Motor Power Inverter Control Reference Platform Brochure Brochure 1 3 1 English NXP offers development platforms (featuring S32S MCU or MPC5775B/E microcontroller, FS6500 safety power SBC, and MC33771C Li-ion IC) and comprehensive software offerings (partnered with MathWorks) plus worldwide automotive presence and support for engineers to develop the next HEV generation. 1649089571144714998578 PSP 456.4 KB None None documents None 1649089571144714998578 /docs/en/brochure/APELECSOLSBR.pdf 456444 /docs/en/brochure/APELECSOLSBR.pdf APELECSOLSBR documents N N 2022-04-04 NXP Electrification Solutions Based on Automotive Processors and Microcontrollers /docs/en/brochure/APELECSOLSBR.pdf /docs/en/brochure/APELECSOLSBR.pdf Brochure N 712453003803778552 2024-05-09 pdf N en Aug 8, 2022 712453003803778552 Brochure Y N NXP Electrification Solutions Based on Automotive Processors and Microcontrollers Fact Sheet Fact Sheet 1 4 1 English Electric Vehicle Power Inverter Control enablement kit with functional safety support for developing ASIL-D high voltage power inverters with IGBTs for electric vehicle traction motors 1570467869507722681399 PSP 301.4 KB None None documents None 1570467869507722681399 /docs/en/fact-sheet/RDPWRINVERTERFS.pdf 301366 /docs/en/fact-sheet/RDPWRINVERTERFS.pdf RDPWRINVERTERFS documents N N 2019-10-07 EV Power Inverter Control Reference Design Factsheet /docs/en/fact-sheet/RDPWRINVERTERFS.pdf /docs/en/fact-sheet/RDPWRINVERTERFS.pdf Fact Sheet N 736675474163315314 2022-12-07 pdf N en Nov 30, 2022 736675474163315314 Fact Sheet Y N EV Power Inverter Control Reference Design Factsheet Quick Reference Guide Quick Reference Guide 1 5 A English 100 kW Class power inverter design kit for ASIL-D functional safety compliance 1570467057622724433905 PSP 725.4 KB Registration without Disclaimer None documents Extended 1570467057622724433905 /secured/assets/documents/en/quick-reference-guide/EV-INVERTERQSG.pdf 725403 /secured/assets/documents/en/quick-reference-guide/EV-INVERTERQSG.pdf EV-INVERTERQSG documents Y N 2019-10-07 EV Power Inverter Control Quick Start Guide /webapp/Download?colCode=EV-INVERTERQSG /secured/assets/documents/en/quick-reference-guide/EV-INVERTERQSG.pdf Quick Reference Guide N 803735842453594974 2022-12-07 pdf Y en Oct 7, 2019 803735842453594974 Quick Reference Guide Y N EV Power Inverter Control Quick Start Guide false 0 RDPWRINVERTER downloads en true 0 Y PSP Application Note 1 /docs/en/application-note/AN13091.pdf 2021-03-26 1616804456037711709627 PSP 2 Mar 26, 2021 Application Note The NXP EV Power Inverter Control Reference Platform provides a hardware reference design, system basic software, and a complete system functional safety enablement as a foundation on which to develop a complete ASIL-D compliant high voltage, high-power traction motor inverter for electric vehicles None /docs/en/application-note/AN13091.pdf English documents 1785810 None 645036621402383989 2022-12-07 N /docs/en/application-note/AN13091.pdf AN13091, EV Traction Motor Power Inverter Control Reference Platform /docs/en/application-note/AN13091.pdf documents 645036621402383989 Application Note N en None Y pdf 1.0 N N AN13091, EV Traction Motor Power Inverter Control Reference Platform 1.8 MB AN13091 N 1616804456037711709627 Brochure 1 /docs/en/brochure/APELECSOLSBR.pdf 2022-04-04 1649089571144714998578 PSP 3 Aug 8, 2022 Brochure NXP offers development platforms (featuring S32S MCU or MPC5775B/E microcontroller, FS6500 safety power SBC, and MC33771C Li-ion IC) and comprehensive software offerings (partnered with MathWorks) plus worldwide automotive presence and support for engineers to develop the next HEV generation. None /docs/en/brochure/APELECSOLSBR.pdf English documents 456444 None 712453003803778552 2024-05-09 N /docs/en/brochure/APELECSOLSBR.pdf NXP Electrification Solutions Based on Automotive Processors and Microcontrollers /docs/en/brochure/APELECSOLSBR.pdf documents 712453003803778552 Brochure N en None Y pdf 1 N N NXP Electrification Solutions Based on Automotive Processors and Microcontrollers 456.4 KB APELECSOLSBR N 1649089571144714998578 Fact Sheet 1 /docs/en/fact-sheet/RDPWRINVERTERFS.pdf 2019-10-07 1570467869507722681399 PSP 4 Nov 30, 2022 Fact Sheet Electric Vehicle Power Inverter Control enablement kit with functional safety support for developing ASIL-D high voltage power inverters with IGBTs for electric vehicle traction motors None /docs/en/fact-sheet/RDPWRINVERTERFS.pdf English documents 301366 None 736675474163315314 2022-12-07 N /docs/en/fact-sheet/RDPWRINVERTERFS.pdf EV Power Inverter Control Reference Design Factsheet /docs/en/fact-sheet/RDPWRINVERTERFS.pdf documents 736675474163315314 Fact Sheet N en None Y pdf 1 N N EV Power Inverter Control Reference Design Factsheet 301.4 KB RDPWRINVERTERFS N 1570467869507722681399 Quick Reference Guide 1 /secured/assets/documents/en/quick-reference-guide/EV-INVERTERQSG.pdf 2019-10-07 1570467057622724433905 PSP 5 Oct 7, 2019 Quick Reference Guide 100 kW Class power inverter design kit for ASIL-D functional safety compliance Registration without Disclaimer /secured/assets/documents/en/quick-reference-guide/EV-INVERTERQSG.pdf English documents 725403 None 803735842453594974 2022-12-07 Y /webapp/Download?colCode=EV-INVERTERQSG EV Power Inverter Control Quick Start Guide /secured/assets/documents/en/quick-reference-guide/EV-INVERTERQSG.pdf documents 803735842453594974 Quick Reference Guide N en Extended Y pdf A Y N EV Power Inverter Control Quick Start Guide 725.4 KB EV-INVERTERQSG N 1570467057622724433905 User Guide 1 2019-10-07 1570469809560729690094 1 Oct 7, 2019 User Guide User Guide This page will help guide you through the process of learning about your EV Power Inverter board. Y GS-RDPWRINVERTER English 0 User Guide 2025-01-07 /document/guide/getting-started-with-the-ev-power-inverter:GS-RDPWRINVERTER Getting Started with the EV Power Inverter GS-RDPWRINVERTER PSP 132339537837198660 User Guide en Y t792 HTML GS-RDPWRINVERTER 1570469809560729690094 true Y Designs

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